Software for new machines & prototypes
Our extensive experience in various sectors of automation gives us the necessary expertise to successfully approach new manufacturing processes.
As Freelancer, we develop at first a PLC software structure that allows us to develop a stable and reliable program in any sector in a short time. Based on the “object-oriented” philosophy, our software structure divides a project into different levels. The stability and the quality of the software have constantly improved and our structure is stable and easy to maintain.
Typical phases of a project
We discuss the requirements of the machine with the customer and then define the specifications of the machine. We create a document analysing the process of the machine. The document is discussed with the customer. the PLC project and the HMI project are implemented following the specifications. The machine will be commissioned at the customer and we follow, if necessary, the machine to the End-User to improve the machine and to assist the production start.
We support customers who do not have their own software department, but also customers with their own software department who need help with the development of prototypes. At the end of the software development, the customer can decide if we have to follow the production in the company or the internal department will take care of it. Our expertise in PLC and HMI allows us to offer a complete package.
In recent years, we have also had the opportunity to implement the Agile Method in some companies.
Some exampels
At SACSUERI in Carpi (woodworking machines) we developed three prototypes between 2006 and 2009. These three prototypes were then used to develop series machines and we maintained the machine software together with a colleague from SACSUERI until 2011. At SOLEMA in Bergamo (printing department) we developed three prototypes between 2012 and 2013. These three prototypes were then used to develop series machines and since then we have maintained the machine software together with a colleague from SOLEMA. At TRUMPF Machines Austria (panel bending) we have been supporting the PLC and HMI programming of bending machines since 2013
Revitalisierung - Retrofit
Aut2con offers a unique service of revitalization of wood processing machines. Depending on the size of the project, we work alone or together with a partner company.
All employees of the group have years of experience, both as employees of the largest manufacturers of wood processing machines in Italy and Germany, and as external consultants.
Why should you revitalize a machine?
In an automatic machine, it is usually the electronic part that "ages" first. Electronics that are 10-15 years old cause costly machine breakdowns at increasingly shorter intervals over the years.
Spare parts are usually very expensive and also difficult to find, as they are often the manufacturers' own products.
With a short machine stop, programmed with the customer, we are able to replace the hardware with the latest technology. We produce HMI and SPV software that run under Windows, with complete openness for data exchange in the company's internal network.
The investment in this revitalization is far exceeded by an increase in productivity, the accuracy of processing and thus the improvement in the quality of the product.
The technologies and products used are commercially available and easily available on the market. Connectivity with production planning programs as well as condition monitoring are then possible.
why with us?
We have 30 years of experience in the field of automation for wood machines. This gives us the competence and know-how to solve any problem that may arise during a revitalization. We are completely autonomous when it comes to the implementation of the project, from the electrical, through the PLC, to the HMI and SPV area.
The software used was developed and tested by us. We offer the customer a complete package in terms of development and testing on the machine, which means we can provide an absolute guarantee as far as the cost and duration of the work on the machine are concerned. On request, we can also take care of the mechanical part.